SPEC · V.2026.Q2 [email protected] EU-WIDE · 24/7
- N° 03 / 05 · IndustryOEM Tier-1 & Tier-2SCOPE EU-wide

Manufacturing
intralogistics,
brownfield-ready

High-bay AS/RS, AGV networks and automated WIP flows for complex production sites. New build and brownfield retrofit, executed without disrupting active production cells.

WIP CYCLE TIME
−30%
Average reduction post-deployment vs manual WIP movement.
BROWNFIELD RATE
70%
Of manufacturing programmes run inside live operations.
PROJECTS
44+
Manufacturing deployments
- N° 02 / 05
Sector context

Sector context.

In manufacturing, the line you cannot stop is the one you have to upgrade anyway.
- Operations doctrine · MERIXA manufacturing crew

Manufacturing intralogistics is mostly brownfield. The line is running, the operators know its quirks, and any installation has to fit inside the operating calendar without disturbing the cell next to it. That is a discipline, not a tactic.

Our specialists deliver high-bay AS/RS, AGV / AMR networks and automated WIP flows that integrate with line MES and OEE reporting. Every install sequenced against the customer’s shutdown-window calendar, with rolling-bay and night-shift work as standard.

For programmes that go further - controls modernisation, capacity expansion, obsolescence remediation - we sequence inside the customer’s operating window and rehearse rollback before cut-over. Production stays up.

For OEMs and their integrators, this matters because manufacturing customers measure on OEE, not on the absence of a punch list. Our job is to install in a way that does not move the OEE needle in the wrong direction during the project itself.

- N° 03 / 05
Performance

Key performance metrics.

OEE NEUTRAL
0PT
Average impact on customer OEE during install windows.
[ OEE-DELTA ]
WIP CYCLE
−30%
Reduction post-deployment vs manual WIP movement.
[ WIP-CYC ]
AGV FLEETS
120+
Cumulative AGV / AMR units commissioned since 2018.
[ AGV-CUM ]
SAFETY-FIRST
0LTI
Lost-time incidents on manufacturing sites since 2022.
[ HSE-FY ]
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What we install

Solutions, end to end.

Sector requirements we engineer to

  • REQ.01Brownfield install inside active production cells
  • REQ.02OEE-neutral install windows (rolling-bay, night-shift)
  • REQ.03WIP buffering and inter-cell flow automation
  • REQ.04High-bay AS/RS for raw, WIP and finished goods
  • REQ.05AGV / AMR fleets with line MES integration
  • REQ.06Safety-first protocols around live machinery

Solutions we install & support

  • SOL.01High-bay AS/RS for raw, WIP and finished goods - pallet ASRS install, levelling and as-built docs
  • SOL.02AGV / AMR fleet deployment - floor-marker and SLAM fleets with traffic management commissioning
  • SOL.03Inter-cell WIP automation - conveyor and shuttle install for production-flow optimisation
  • SOL.04Line-MES & OEE integration - controls handshake at every layer of the production stack
  • SOL.05Brownfield retrofit programmes - sequenced inside customer operating calendars
  • SOL.06Lifecycle maintenance & emergency response across the EU manufacturing footprint
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Capabilities

Systems we install for manufacturing.

System
Scope of works
Typical tags
01
High-bay AS/RS for raw, WIP and finished goods
pallet ASRS install, levelling and as-built docs
02
AGV / AMR fleet deployment
floor-marker and SLAM fleets with traffic management commissioning
03
Inter-cell WIP automation
conveyor and shuttle install for production-flow optimisation
04
Line-MES & OEE integration
controls handshake at every layer of the production stack
- Engage

Brownfield-ready.
OEE-neutral.

AS/RS, AGV and WIP automation for complex manufacturing sites - installed without moving the OEE needle in the wrong direction.